|
Fluid
recommendations
Premium
quality hydraulic mineral oil fluids are
recommended, like H-LP oils to DIN 51524, part2. The
viscosity range should be 25 to 50 mm²/s (c St) at
50º C. Operating temperatures –10 to +70ºC.
Seals
NBR
(Nitride) seals are used for operation with
hydraulic fluids based on mineral oil. For synthetic
fluids, as perhaps phosphoric acid esters,
Fluorocarbon seals are required.
Filtration
For maximum
pump and system component functionability and life,
the system should be protected from contamination by
effective filtration.
Fluid cleanliness should be in accordance with ISO
classification ISO 4406. The quality of filter
elements should be in accordance with ISO standards.
Minimum requirement for filtration rate ×(mm):
General hydraulic systems for satisfactory
operation:
Class 19/15, to ISO 4406
X=25μm (β25≧75) to ISO 4572
Hydraulic systems with maximized component life and
functionability:
Class 16/13, to ISO 4406
X=10μm (β10≧75) to ISO 4572
It is
recommended to use return line or pressure filters.
YEOSHE Filter Division offers a wide range of these
filters for all common applications and mounting
styles. The use of suction filters should be
avoided, especially with fast response pumps. bypass
filtration is a good choice for best filter
efficiency.
Installation and mounting
Horizontal
mounting: Outlet port side or top. Inlet port side or
bottom, drain port always uppermost.
Vertical mounting: Shaft pointing upwards.
Install pump
and suction line in such a way that the maximum
inlet vacuum never exceeds 0.8 bar absolute. The
inlet line should be as short and as straight as
possible. A short suction line cut to 45º is
recommended when the pump is mounted inside the
reservoir, to improve the inlet conditions. All
connections to be leak-free, as air in the suction
line will cause cavitations, noise, and damage to
the pump.
Shaft
rotation and alignment
Pump and
motor shafts must be aligned within 0.25mm T. I. R.
maximum. A floating coupling must be used.
Bell housings and couplings can be ordered at
manufacturers listed in this catalogue. Please
follow the coupling manufacturer’s installation
instructions. Consult YEOSHE for assistance on
radial load type drives.
Start up
Prior to
start up, the pump case must be filled with
hydraulic fluid (use case drain port). Initial start
up should be at zero pressure with an open circuit
to enable the pump to prime. Pressure should only be
increased once the pump has been fully primed.
Attention: Check motor rotation direction.
Operating noise of pumps
The normal operating noise of a pump and
consequently the operating noise of the entire
hydraulic system is largely determined by where and
how the pump is mounted and how it is connected to
the down stream hydraulic system. Also size, style
and installation of the hydraulic tubing have a
major influence on the overall noise emitted by a
hydraulic system.
Noise
reduction measures
Flexible
elements help to prevent pump body vibration being
transmitted to other construction elements, where
possible amplification may occur. Such elements can
be:
Bell housing with elastic dampening flange with
vulcanized labyrinth
(1) Floating
and flexible coupling
(2) Damping rails
(3) or silent blocks for mounting the electric motor
or the foot mounting flange
(4) Flexible tube connections (compensators) or
hoses on inlet, outlet and drain port of the pump.
(5) Exclusive use of gas tight tube fittings for
inlet connections to avoid ingression of air causing
cavitations and excessive noise.
Drain
line
The drain
line must lead directly to the reservoir without
restriction. The drain line must not be connected to
any other return line. The end of the drain line
must be below the lowest fluid level in the
reservoir and as far away as possible from the pump
inlet line. This ensures that the pump does not
empty itself when not in operation and that hot
aerated oil will not be re-circulated.
For the same reason, when the pump is mounted inside
the reservoir, the drain line should be arranged in
such a way that a siphon is created. This ensures
that the pump is always filled with fluid. The drain
pressure must not exceed 1 bar. Drain line length
should not exceed 2 meters. Minimum diameter should
be selected according to the port size and a
straight low pressure fitting with maximized bore
should be used.
|